Customizable ProE Designed Auto Lamp Mould | Fast Delivery in 15-20 Days

Core Advantages: Speed, Precision & Customization

1. ProE (Creo) Design: Engineering Excellence for Auto Lamp Precision

• Optical Feature Replication: ProE’s advanced tools simulate light flow and mold filling, ensuring precise replication of critical optical features—such as lens curvatures, reflector facets, and light guides—with 99.8% fidelity. This eliminates light distortion, a must for compliance with ECE R112 and SAE J578 standards.
• DFM Integration: Built-in Design for Manufacturability (DFM) analysis in ProE identifies potential issues (e.g., undercuts, uneven wall thickness) early, reducing design revisions by 40% and accelerating the development cycle.
• Data Compatibility: Seamless integration with CAM systems streamlines CNC machining, translating ProE designs directly into micron-level precision on physical moulds—critical for tight-tolerance auto lamp components.

2. Full Customization for Diverse Auto Lamp Types

• Headlights: Moulds for LED, matrix, and adaptive headlights, with cavities optimized for complex lens geometries and heat sink integration (compatible with PC/PMMA resins).
• Taillights: Custom moulds for dynamic signal lamps, featuring micro-textured surfaces for uniform light diffusion and decorative trim details.
• Fog Lights: Heat-resistant moulds (H13 steel) to handle high-temperature resins, with precision venting to prevent defects in small, compact designs.
• Material-Specific Tuning: Moulds optimized for PC (impact resistance), PMMA (clarity), and PC/ABS blends (durability), with cooling channels tailored to resin flow properties.

3. Fast Delivery: 30–60 Days from Design to Production

• Accelerated Design Phases: ProE’s parametric modeling cuts design time by 25% vs. traditional methods, with reusable templates for common lamp features (e.g., reflector patterns) speeding iterations.
• Rapid Prototyping: 3D-printed prototype moulds (SLA/CNC) delivered in 7–10 days for design validation, followed by fast-track production mould manufacturing.
• Modular Tooling: Standardized components (e.g., guide pillars, ejector systems) from trusted suppliers (LKM, HASCO) reduce lead times, while custom cores/cavities are prioritized for machining.
• Project Management: Dedicated teams oversee each stage (design, machining, testing) with real-time progress tracking, ensuring on-time delivery within the 30–60 day window.

Delivery Timeline Breakdown

Application Scenarios

• Passenger Vehicles: Luxury and mass-market cars requiring high-precision headlights and taillights.
• Commercial Vehicles: Heavy-duty truck fog lights and signal lamps (durability-focused designs).
• Electric Vehicles (EVs): Custom moulds for integrated LED light bars and aerodynamic lamp housings.

Quality & Service Commitment

• Precision Validation: Each mould undergoes CMM inspection (±0.001mm accuracy) and optical testing (light transmittance, beam pattern) to verify compliance with design specs.
• Automotive-Grade Compliance: Certified to IATF 16949, with full traceability for materials, design files, and production records—meeting OEM audit requirements.
• Post-Delivery Support: 30-day warranty on mould performance, with technical teams available for process optimization and troubleshooting.

Heya Precision: Factory Overview & Production Excellence

Factory Basics: Location & Scale

• Strategic Location: Based in Dongguan, China’s core precision manufacturing hub—enabling efficient access to raw material suppliers, logistics networks, and global shipping ports (Shenzhen/Hong Kong), ensuring timely delivery for international clients.
• Optimized Space: Over 1000㎡ of dedicated production area, divided into functional zones (precision machining, electroforming, plastic molding, surface treatment, and quality inspection) to streamline workflows and minimize cross-contamination risks.
• Compliant Environment: Adheres to industrial safety and environmental standards, with well-ventilated workspaces, anti-static flooring in precision zones, and organized storage for mold components—reflecting our commitment to orderly, professional production.

Production Capabilities: Equipment & Processes

• Precision Machining Zone: Hosts high-speed CNC engraving machines (for intricate mold details) and multi-axis CNC machining centers—capable of handling complex mold geometries with dimensional tolerance as tight as ±0.005mm, critical for electroformed mold cores.
• Surface Treatment Zone: Features in-house mold texturing (pattern etching) and brushing finish equipment—eliminating reliance on third-party vendors to reduce lead times. We also offer outsourced texturing/brushing services for external mold manufacturers, showcasing our flexible capabilities.
• Plastic Molding Zone: Includes injection molding machines tailored for small-to-medium volume plastic parts, compatible with diverse resins (PC, PMMA, ABS) commonly used in automotive, electronics, and consumer goods industries.

Team & Quality Control

• Skilled Workforce: A 30+ team of experienced professionals, including 5+ senior mold engineers (with 10+ years in precision machining), 12+ certified technicians, and dedicated quality inspectors—ensuring every stage (from raw material intake to final mold testing) meets Heya Precision’s standards.
• End-to-End Quality Checks: Embeds strict inspection checkpoints:
  • Raw material verification (mold steel, resins) with supplier certificates;
  • In-process testing (CMM measurements for machining accuracy, surface roughness tests for texturing);
  • Final validation (mold trial runs, dimensional sampling) before shipment.

Support for OEM/ODM

• Flexible Production Lines: Accommodate small-batch prototype orders (e.g., 1–10 mold cores) and medium-volume production (100–5,000 plastic parts) without compromising precision.
• Collaborative Workflow: Dedicates project managers to OEM/ODM clients, ensuring clear communication between your team and our factory—from design confirmation (DFM analysis) to production scheduling and post-delivery support.