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Product Specifications

Customized 5-Axis CNC Machining: Precision for Complex Parts

Core Service/Product Parameters Comparison

Customized 5-Axis CNC Machining: Key Advantages for Your Needs

1. Complex Geometry Machining Capability

• Angled & Curved Features: Machines 30°–60° angled holes, spherical surfaces, and contoured edges in one setup—no repositioning, reducing setup errors to ±0.001mm. Ideal for aerospace brackets (with 5+ angled mounting holes) or automotive transmission components (curved gear housings).
• Micro-Feature Precision: Produces tiny features (e.g., 0.2mm-diameter holes, 0.1mm-wide grooves) on small parts (minimum size: 5mm × 5mm), critical for electronic micro-connectors or medical sensor probes.

2. Tailored Solutions for Diverse Industries

• Aerospace: Uses titanium Grade 5 and stainless steel 316L, with strict process control to meet AS9100 standards—ensuring parts withstand high pressure (up to 10MPa) and temperature (-50℃ to 200℃).
• Medical: Machines biocompatible materials (titanium Grade 2, 316L stainless steel) with Ra ≤0.02μm surfaces, complying with ISO 13485 and reducing bacterial adhesion for surgical instruments.
• Automotive: Optimizes for high-volume production (10,000+ units/month) with multi-cavity fixtures, ensuring parts like sensor housings meet IATF 16949 durability standards (vibration resistance: 10–2000Hz per IEC 60068-2-6).

3. Western Union Payment: Fast, Secure Cross-Border Transactions

• Speed: Funds are received within 1–2 business days, enabling faster order confirmation and prototype production—critical for urgent projects (e.g., 3-day prototype requests for equipment maintenance).
• Convenience: No complex bank transfer procedures; clients can send payments via Western Union’s online platform or physical locations, with low transaction fees for small-batch orders (e.g., sample fees or 50-unit prototype orders).

Our Service Process & Quality Assurance

1. End-to-End Customization Process

1. Design Consultation: Receive your CAD/STEP/IGES files, provide 24-hour DFM (Design for Manufacturability) analysis—optimizing features like fillet radii or wall thickness to reduce machining time and cost.
2. Prototype Production: Manufacture samples in 3–5 days, with Western Union payment option for fast prototype fee settlement.
3. Validation & Adjustment: Test prototypes for precision (via Zeiss CMM, ±0.0005mm accuracy) and fit; adjust machining parameters if needed.
4. Bulk Production: Begin mass production after prototype approval, with real-time progress updates. Accept Western Union for partial prepayments (30% of total cost) to start production.

2. Strict Quality Control

• In-Process Inspection: 100% visual inspection for burrs; 20% dimensional sampling per batch to ensure tolerance compliance.
• Final Testing: Conduct surface roughness (Mitutoyo SJ-210), corrosion resistance (salt spray testing), and mechanical property (tensile strength, hardness) tests per industry standards.
• Certifications: Provide material certificates (from ISO 9001-certified suppliers) and inspection reports for every order.

Heya Precision: Factory Overview & Production Excellence

Factory Basics: Location & Scale

• Strategic Location: Based in Dongguan, China’s core precision manufacturing hub—enabling efficient access to raw material suppliers, logistics networks, and global shipping ports (Shenzhen/Hong Kong), ensuring timely delivery for international clients.
• Optimized Space: Over 1000㎡ of dedicated production area, divided into functional zones (precision machining, electroforming, plastic molding, surface treatment, and quality inspection) to streamline workflows and minimize cross-contamination risks.
• Compliant Environment: Adheres to industrial safety and environmental standards, with well-ventilated workspaces, anti-static flooring in precision zones, and organized storage for mold components—reflecting our commitment to orderly, professional production.

Production Capabilities: Equipment & Processes

• Precision Machining Zone: Hosts high-speed CNC engraving machines (for intricate mold details) and multi-axis CNC machining centers—capable of handling complex mold geometries with dimensional tolerance as tight as ±0.005mm, critical for electroformed mold cores.
• Surface Treatment Zone: Features in-house mold texturing (pattern etching) and brushing finish equipment—eliminating reliance on third-party vendors to reduce lead times. We also offer outsourced texturing/brushing services for external mold manufacturers, showcasing our flexible capabilities.
• Plastic Molding Zone: Includes injection molding machines tailored for small-to-medium volume plastic parts, compatible with diverse resins (PC, PMMA, ABS) commonly used in automotive, electronics, and consumer goods industries.

Team & Quality Control

• Skilled Workforce: A 30+ team of experienced professionals, including 5+ senior mold engineers (with 10+ years in precision machining), 12+ certified technicians, and dedicated quality inspectors—ensuring every stage (from raw material intake to final mold testing) meets Heya Precision’s standards.
• End-to-End Quality Checks: Embeds strict inspection checkpoints:
  • Raw material verification (mold steel, resins) with supplier certificates;
  • In-process testing (CMM measurements for machining accuracy, surface roughness tests for texturing);
  • Final validation (mold trial runs, dimensional sampling) before shipment.

Support for OEM/ODM

• Flexible Production Lines: Accommodate small-batch prototype orders (e.g., 1–10 mold cores) and medium-volume production (100–5,000 plastic parts) without compromising precision.
• Collaborative Workflow: Dedicates project managers to OEM/ODM clients, ensuring clear communication between your team and our factory—from design confirmation (DFM analysis) to production scheduling and post-delivery support.