(高精度电铸工艺 家电工具手柄模具 防滑纹理部件)

Suitable For Home Appliance Handles (Rice Cooker, Blender, Vacuum Cleaner) & Tool Handles (Wrench, Screwdriver, Pliers) | ±1μm Anti-Slip Texture Precision | Works With Food-Grade & Wear-Resistant Resins (PP, ABS, TPR, PC) | Supports Custom Grip Patterns (Ribbed, Knurled, Grainy)

Engineered exclusively for home appliance and tool handle production, this high-precision electroformed mold combines the strengths of electroforming (for ultra-accurate texture replication) and anti-slip pattern design—solving the core pain points of "poor grip" and "short service life" in handle products. Unlike traditional machining molds (which struggle with consistent texture transfer), electroforming deposits nickel alloy layer by layer to replicate ribbed, knurled, or grainy anti-slip patterns with ±1μm precision—ensuring every handle has a uniform, tactile grip that prevents slipping even with oily or wet hands.

Built with food-grade and industrial-grade nickel alloys, the mold meets FDA standards for appliance handles (safe for direct food contact) and industrial durability requirements for tool handles (resistant to repeated torque and abrasion). It supports high-volume production (300,000+ cycles) without texture degradation, making it ideal for both consumer electronics brands and tool manufacturers seeking reliable, cost-effective handle molding solutions.

• Micro-Level Pattern Control: Electroforming captures anti-slip textures (rib width 0.5-2mm, depth 1.5-6μm) with 99.9% fidelity—no "blurred" or "missing" texture spots. For example, knurled patterns on screwdriver handles or ribbed grips on blender handles are replicated exactly across every unit.
• Customizable Grip Feel: Adjust texture parameters to match use cases:
  • Home appliances (e.g., rice cooker handles): Ra 1.5-2.5μm smooth anti-slip texture (comfortable for daily touch, easy to clean).
  • Heavy tools (e.g., wrenches): Ra 4-6μm deep grainy texture (enhanced grip for high torque, prevents hand fatigue).
• Consistency Across Batches: Electroforming’s stress-free deposition eliminates batch variation—handles from the same mold have identical grip, avoiding customer complaints about "inconsistent quality."

• Safety Compliance: High-purity nickel (99.95%) meets FDA 21 CFR Part 175 standards for food contact—safe for handles on rice cookers, air fryers, or food processors (no toxic leaching).
• Wear & Corrosion Resistance: Nickel-cobalt alloy (50-55 HRC) withstands repeated use (e.g., tool handles twisted 10,000+ times) and exposure to oils, cleaning agents, or moisture—mold texture remains intact for 300,000+ production cycles (vs. 100,000 cycles for steel molds).
• Thermal Stability: Handles -40℃ to 150℃ (compatible with high-temperature molding of PP/ABS/TPR resins) without warping—critical for appliance handles that may be exposed to heat (e.g., oven door grips).

• Reduced Post-Processing: Electroformed textures transfer directly to the handle—no need for secondary sandblasting or etching (cuts production time by 20%).
• Long Mold Lifespan: Nickel alloy’s wear resistance reduces mold replacement frequency—lower total cost of ownership (TCO) for manufacturers.
• Easy Demolding: The smooth nickel surface of the electroformed mold reduces resin adhesion—handles release easily without damaging the anti-slip texture.

• Texture Customization: Replicate your existing grip pattern or co-create a new design (send CAD files or physical samples)—we use 3D scanning to digitize textures and optimize electroforming parameters.
• Size & Shape Adaptation: Support handles of all sizes (diameter 8-50mm, length 50-300mm) and shapes (cylindrical, ergonomic curved, T-shaped).
• Material Matching: Recommend nickel alloy based on your resin:
  • TPR/soft resins: High-purity nickel (smooth mold surface for perfect texture transfer).
  • ABS/PC hard resins: Nickel-cobalt alloy (wear-resistant for high-pressure molding).

• Quality Inspection: 100% testing includes:
  • Laser confocal microscopy (verifies texture depth/roughness to ±1μm);
  • CMM (checks mold dimensions to ±0.002mm);
• Technical Support: Dedicated engineers advise on texture design optimization (e.g., "adjusting rib spacing for ergonomic grip") and mold maintenance (cleaning methods to preserve texture).

Whether you’re producing kitchen appliance handles that need safe, comfortable grip or industrial tool handles that require durable, high-torque grip, our high-precision electroformed molds deliver the anti-slip performance, safety, and consistency your products demand. Backed by ±1μm texture precision and 300,000+ cycle durability, they help you create handles that stand out in quality and user experience.